Curing to enameled wire influence

Curing effect enameled wire flexibility, solvent resistance, blow, soften the breakdown. Sometimes although at that time the performances, but film poor stability, the storage after period of time, performance data drop, even not qualified. If curing excessive, enameled wire film brittle, flexibility, thermal shock decline. Most enameled wires through the color of the paint film can judge curing degree, but because enameled wire is after many baking and become, only from appearance judgment is not comprehensive.

enameled wire

In the curing reaction solvent, the density of the gas or the humidity of influence in gas mostly conjunctival reaction, make the paint film enameled wire dropping the strength, impact resistant to shave performance. Paint film appropriate curing, depending on the paint bag furnace temperature and after paint bag furnace time.
Each of the solidified film will be layered between enameled wire, can't form a strong overall, the strength of the paint film is poor, able to bear or endure blow performance not qualified. This is due to the paint film imines together after roasting full curing become molten material, plus its poor adhesion of the features, cause paint film statified phenomenon, doing blow when resistance test, the film will be a layer of a layer of scraping the broken. So get together to make the paint surface when baked imines basic curing but not fully, part of the molecules in the film there are a few of the yankees no reaction, when every paint baking was over, and finally to high temperature baking, make coating cured fully, form a firmer whole.
When enameled wires internal curing is not enough, but very sufficient external curing, enameled wire color is very good, but the detachment sex is very poor, the thermal aging test, may paint film casing or large peeling. Conversely, internal curing is better but external curing is insufficient, enameled wire color is very good, but able to bear or endure blow sex is very poor.
More knowledge about Enameled Wire and Enameled Copper Wire,please log on enameled wire website.It will help you.

High quality enameled wire should be how to evaporation

High quality enameled wire should be evaporation，as following:

Enameled Wires

Insulation wire to besmear after baking in the first will be solvent and thinner evaporation. Liquid into a gas have two kinds of forms: evaporation and boiling. The surface of the liquid into the air molecules called evaporation, it can in any temperature, the influence of temperature and density by, high temperature and low density can evaporate faster. When density to achieve a certain amount, the liquid will no longer to evaporate and become saturated state. Internal molecules into a gas liquid form bubble rising to the surface of the liquid, bubble burst release steam, the liquid internal and the surface of the molecular and gasification phenomenon that boil.
The film smooth enameled wires request the solvent, gasification must be in the form of evaporation, must not allow boiling, otherwise enameled wire surface will be have a bubble and hairy grains. With the paint in the fluid of evaporation of the solvent, insulation varnish more and more strong, paint the internal migration to solvent liquid surface longer time, especially thick wire enameled wire specifications, because of thick liquid with paint, evaporation time should be extended to avoid internal solvent gasification phenomenon, get the smooth film.
The evaporation temperature oven, depends on the solution of the boiling point, low boiling point is less temperature evaporation area. But lead paint on the surface of the liquid temperature is passed by the furnace temperature, plus solution of evaporation heat, heat absorption of the wire, so lead paint on the surface of the liquid temperature than low temperature.
Fine specifications of baking lacquer package, though there are also evaporation stage, but because the paint on the wires with liquid thin, in a very short period of time solvent evaporated, and therefore the evaporation temperature can be higher, if in the cured film to a few lower temperature, such as polyurethane enameled wire, compared the evaporation temperature even higher than the temperature curing. If evaporation area of low temperature, enameled wires surface formation shrink paint wool, wool shape sometimes like wave shape or bamboo shape, sometimes into hollow. This is because lead paint on the wires after form a layer of paint uniform liquid, if not quickly baking film, because the surface tension of liquid paint and wetting Angle function to cause shrinkage paint, when evaporation area of low temperature when the temperature of the liquid paint is also low, solvent volatilization time long, paint liquid in the movement of the small when solvent evaporation, flow ping sex differences, when evaporation area to the high temperature, the temperature of the liquid paint is high also, evaporation of the solvent short time, the paint liquid in the movement of the solvent evaporation in big, flow ping sex good, enameled wire surface is smooth.
If evaporation area high temperature, the besmear good lacquer layer wires into the oven, the outer layers of a solvent evaporation so they make binder resin which soon "frozen" to block lining rubber solvents continue to migration, the results of a large solvent with the inner travel into the high line was mandatory evaporation or boiling, destroy the surface film of continuity, cause paint film pinhole, bubble and the quality problems.
If you are interest in enameled wire and enameled copper wire,you can log on this website http://www.enameledwires.com/ .In the website there are much knowledge about enameled wires.

How annealing production enameled wires

It is important how to annealing when production enameled wires.

Annealing is designed to make conductor of process because mould drawing grid work and become hard wire changes after a certain temperature of the heat, the molecular lattice rearrangement of the recovery process requirement of softness, at the same time, drawing process to remove residual lubricant conductor in surface, oil, etc, make the wire easy to paint, ensure the quality of the wire enameled wire. The most important is to ensure enameled wire as the winding in use process have the suitable softness and elongation at break, at the same time to improve conductivity.

The bigger the conductor deformation degree, the lower the elongation and tensile strength is higher.

The copper wire of annealing, now commonly used to have three ways: in coil annealing; Wire drawing machine continuous annealing; The southbound charter continuous annealing. In the first two kind of way can meet the paint bag process requirements. In coil can only make the softening annealing copper wire, and to the oil is not complete, because after annealing wire soft, the pay-off increase when bending. Wire drawing machine in continuous annealing, although can reach the copper wire and softening removing surface oil, but after annealing of soft copper wire around to the wire disc formed many crooked. The paint, paint on the charter flights before continuous annealing can not only to soften the purpose to oil, and after annealing of wires are very straight, directly into the paint device, can besmear on uniform film.

Enameled Wire

Annealing furnace temperature according to the length of the annealing furnace, copper wire specifications, line linear velocity to decide. In the same temperature and velocity, the longer the annealing furnace, conductor of the grid work full recovery. In the annealing temperature is lower, the higher the temperature, elongation at break the better, but the annealing temperature is very high will have the opposite phenomenon, the higher the temperature is, the smaller the elongation, and wire surface loses luster, and even easier to brittle fracture.

Annealing furnace temperature is too high, not only affect the service life of furnace, and parking arrangement, break when threading easy burn disconnected. Ask to return the highest temperature of the fire control at 500 ℃ or so. The second section of the stove temperature control form, in the static and dynamic temperature of the approximate location choice of temperature control point is effective.

Copper under high temperature easy oxidation, copper oxide is very SuSong, paint film can't firm attached in the copper wire, copper oxide to paint film aging have a catalytic effect, flexibility, hot wire enameled wire to impact, thermal aging have adverse effects. To copper wire not oxidation, will make the copper wire in high temperature with the oxygen in air contact, so the protection gas. Most of the annealing furnace head a water seal, another head open. Annealing furnace in the sink water has three functions: closed the oven, cooling conductor, steam do happen protection gas. When driving in just because the steam pipe annealing rarely, cannot promptly eliminate air, can go to a small amount of alcohol annealing tube irrigation water solution (1-1). (cut note not pure alcohol and control filling use)

The water quality is very important annealing sink. The water will make lead does not clean impurities influence painting, unable to form the smooth film. Use of chlorine water amount should be less than 5 mg/l, conductivity less than 50 μ Ω/cm. Chlorine ion in the surface of the copper wires attached after a period of time will corrosion copper wire and coatings, enameled wire in the paint film in wire surface produces black spots. To ensure the quality must be regularly clean sink.

The water temperature also have requirements. High water temperature to happen to the water vapor, the protection of annealing copper wire, leave the leads of the water tank with water not easily, but to wire cooling disadvantage. Although a low temperature cooling effect, but the wire with a lot of water, adverse to paint. Usually, the thick line low some water, fine line of some high water temperature. When the copper wire in the surface water is made from vaporizing splash of voice, the show high temperature water. General thick line control in 50 ~ 60 ℃, the center line in 60 ~ 70 ℃ control, fine line control in 70 ~ 80 ℃. Fine line for speed, with serious problems of water, appropriate USES hot air drying.

More information about enameled wires or enameled copper wire ,Please log on http://www.enameledwires.com/ .

Where do enameled wires have high quality

Enameled wires manufacturing out later, its appearance, size and the performance is meet products of technology standard and user of technology agreement of requirements, must by test beam judge, after measurement; test, and enameled wire of technology standard or user in technology agreement comparison, meet requirements of is is qualified, instead, is for does not qualified, by test can reaction Enameled wires products quality of stability and the material, technology of rationality, so, quality test has checks, prevention and identification of role. Enameled copper Wire testing including; testing of appearance and size measurements, performance testing. Features include: mechanical, chemical, thermal and electrical properties.
CNLP wire looks bright and clean, uniform color, no particles, no oxidation, curl, male and female, black spots and defects that affect performance such as paint, wire should be neat, flat close, around the online disk, not pressure, strengths being. CNLP enameled wire using high quality raw materials, paints, sophisticated equipment and technology, as well as the appropriate environment. CNLP Enameled Wires strictly accord to ISO9001-2000 of requirements of the international quality system for production, and passed the ISO14000 Environment System Certification,American UL Certification, Certificate No.:E345303,SGS at home and abroad Product Inspection Certificate.CNLP Enameled Wire is choice of good friend , welcome to inquire.

Where the best quality enameled wires？

Where the best quality enameled wires? Preferred Zhengzhou LP Industry Co., LTD., CNLP as China Co., LTD. Of enameled wire to develop and continue. CNLP is a professional production of enameled wires enterprise, established in 1993. CNLP factory covers 150 Mu square feet and possesses 3 constant temperature dust-free standard workshops of 80000 square meters. We have 150 groups of equipment including professional high-speed wire drawing machines and vacuum tube continuous annealing furnace and enameling machines.

Enameled Copper Wire

The company introduces the domestic and foreign advanced production and testing equipment, set years rich experience in production enameled wire, uphold the "quality first, customer first" principle of service, strictly according to ISO9001-2000 international quality System requirements for production, and through the UL (E345303), ISO14000 Environment System Certification, SGS Product Inspection Certificate.
In the new century, the company will, as always, continuous innovation, strive for the best quality of Enameled Wires and Enameled Copper Wire, best service to every customer.

How is enameled wire to invent?

The earliest enameled wire, enameled wire is oily, made by tung oil etc. The paint film abrasion resistance is poor, means less direct used in the manufacture of motor coil and winding, by the need to add cotton yarn package around the layer. Polyvinyl alcohol (pva) later appeared formaldehyde shrinkage enameled wire, the mechanical function much improved (enamelled cca line), can be directly used in motor winding, and called the high strength enameled wire. With the development of weak electric skills and presented with self-adhesive enameled wire, you don't have to dipping, bakery and get all better sex coil.

But the mechanical strength is bad, can only have micro &special motor, small motor using. In addition, in order to prevent the removal of welding film about, and carried out the straight welding wire enameled wire sex, the film in high temperature can evade tin slot on its own and make the shattered copper wire welding easily. Because the use of wire enameled wire has become more common, requirements increasingly harsh, has launched complex enameled wire. Them, and outer paint film of the polymer material form by the differences, such as polyester imine/polyamide enameled wire imide derivatives.

Early in cotton yarn and silk, called ShaBaoXian and SiBaoXian, has been used to motor, electric appliance. Because insulation thickness, low heat resistance, mostly has been replaced enameled wires. The current to be used only as a high frequency winding line. In the big, medium-sized specifications of winding line, when high mechanical strength grade heat and larger, also USES glass SiBaoXian, and in manufacturing match with appropriate adhesive paint. In the line around the bag in line in this position is still according to, first used in oil of oil-immersed transformer.

Enameled Wire

If you want to know more about Enameled Wire, or Enameled Copper Wire, log on to CNLP website < http://www.enameledwires.com/ >. Believe that will be helpful to you.

Difference between Enameled Aluminum Wire and Enameled Copper Wire?

Enameled Aluminum Wire basic overview.
1.Conductor, electric and pure aluminum, 99.95%, conductivity 61.8% IACS, density 2.7E3kg/M3, melting point, about 600 above the general tensile strength 95Mpa.
2.The insulating film 200 of the polyester polyurethane composite line can be achieved.

Enameled Aluminum Wire

Enameled Copper Wire

3.Electrical insulation properties very close to the copper wire, normal is no different. Enameled Aluminum Wire and Enameled Copper Wire is not much difference in principle, only the amount of the price of Enameled Copper Wire is more expensive thanEnameled Aluminum Wire. but Enameled Copper Wire have higher conductivity than Enameled Aluminum Wire. Enameled Aluminum Wire motor can be replaced by Enameled Copper Wire,but need professional staff. Enameled Copper Wire for more information or Enameled Copper Wire quote, please visit http://www.enameledwires.com/.

What are characteristics and uses of enameled wire?

1. Acetal enameled wire; heat level for both 105 and 120, has good mechanical strength, adhesion, resistance to the performance of transformer oil and refrigerant resistance, but the poor performance of the product resistant to moisture, heat to soften low breakdown temperature, durable benzene - alcohol mixed solvent performance and weak defects, only a small amount of used oil-immersed transformers, oil-filled motor windings.
2. Polyester and modified polyester enameled wire, ordinary polyester enameled wire, the heat level of 130 enameled heat level of 155 after modification. Enameled wire products high mechanical strength and good elasticity, scratch resistance, adhesion, electrical properties and solvent resistance.
3. Enameled wire, heat level rating of 130,155,180,200. The biggest feature is the direct welding, resistance and good high frequency performance, and easy to color, resistance to the influx of good performance should be a wide range of electronic appliances and precision instruments, telecommunications, instrumentation, mechanical strength, the weaknesses of the product is somewhat less, heat resistance is not high and the production line of large size flexibility and adhesion is poor, so the specifications of the products to small and medium and fine lines for multi.
4. 180 The product of the polyester-imide / polyamide composite enameled wire, heat level resistance to thermal shock, resistance to softening breakdown high temperature, excellent mechanical strength, solvent resistance and resistance to refrigerant performance weakness is easy to under confinement hydrolysis, is widely used in high heat requirements of windings of electrical, electronics, instrumentation, power tools power dry-type pressure, etc.

5. Imine polyester / polyamide imide layer enameled deserves more widely used heat-resistant enameled wire at home and abroad, the heat level of 200, the product is high heat resistance, but also resistant to the refrigerant, cold-resistant, resistant to radiation features such as high mechanical strength, electrical properties and stability, good chemical resistance and resistance to refrigerant performance, overload capability. Widely used in refrigerator compressors, air-conditioning compressor, power tools, explosion-proof motors and high-temperature, high and cold, resistance to radiation, overload conditions used in motors, electrical appliances.